Hey masterking09
Cheers for the interest
All the machining drawings with dimensions are at the start of this thread, along with an assembly drawing.
Couple of points I need to make though:
1. The Bearing Spacer GB10002 I found needs dressing on assembly to fit in between bearing inner races. It needs to be a snug push in fit, but not hammer in tight
2. I have applied high strength epoxy to the back of the bearing cups (as used in my thread
http://www.projumpforum.co.uk/index.php?topic=1271.0 ). This was to make sure the cups didn't rotate
3. The Thrust Washers GB10004 were lapped on some wet & dry paper to trim their thicknesses so as not to clamp up tight when tightening up the bolt
Also applied copper grease to both sides of the thrust washers.
Points 1 & 3 I will address in the part drawings eventually, and point 2 will be noted on the assembly drawing.
The bearings I bought from ebay, I got 10 for £4.80 inc delivery (just search for "608 2RS"), the other machined parts I had made at work, so I can't price them up, soz
They have now had around 8 hours of use, and still feel secure, and play free. The other bearings in my PJs have had my "Epoxy bonding of plastic bushes" mod done to them, and they are also holding up very well.
I may very well resort to just the "Epoxy bonding of plastic bushes" mod on future PJs, and not go the whole hog of ball bearings as its a simpler mod, seems to be OK and only costs a bit of glue (eBay) and wet & dry paper
I hope this helped, but if not, soz, I tried
No kidding, If you need anymore info I can help with, please just ask, I'll do what I can to help.
(Oops, sorry for the long reply)
Cheers
GB...